Welcome to FireCAD

FireCAD is the World’s Leading Solution for thermal design of Industrial boilers. Boiler manufacturers, Engineers, Consultants and Academicians use FireCAD for designing various types of Industrial Boilers. Whether it is Water tube type or Fire tube, whether Coal fired, biomass fired or Gas/oil fired, FireCAD has got all solutions for carrying out accurate thermal design and performance calculations.

Boiler Design software for Grate Fired Boilers, Water Tube Package Boilers, Fire Tube Boilers both fired and waste heat type (Steam Boiler and Hot Water Boiler), Combi boilers, Economizers, Air heaters and Superheaters is available. We offer design consultancy for various Industrial Boilers like Oil fired Boiler, Gas Boiler, Wood boiler, hot water boiler and Combi boiler.

FireCAD Boiler Design Software

  1. Steam Properties
  2. Water Properties
  3. Weight To Volume
  4. Volume To Weight
  5. Gas Properties

Steam, Water and Exhaust Gas properties like Conductivity, Dynamic Viscosity, Kinematic Viscosity, Density and Specific Heat are calculated at a given temperature.

  1. Fuel Combustion  : Calculations to find out exhaust gas composition, gross and net calorific values (Higher heating value and Lower heating value), unit air and unit gas quantities.
  2. Boiler Efficiency:   Online calculator does combustion and boiler efficiency calculations to determine Gross and net efficiencies.
  3. Flash Steam:  Calculates quantity of flash steam from blowdown tank.

Upcoming..

Shell Thickness
Thickness Flat unstayed heads, covers, or blind flanges
Thickness of Dished Head
Thk of Dished Head(full Hemispherical)
Stand Pipes/Nozzles/Headers Thickness
Max Allowable Press of Tubes
Boiler Tube Thickness
Boiler Header Thickness
Max Allowable Pressure of Piping

  • Solid fuel fired Steam Generators up to 250,000 Kg/hr and 550 degC can be designed.
  • Fuels : Coal, Lignite, bagasse, Rice husk, wood ,other Bio-mass boilers
  • Grates : Dumping Grate, Travelling Grate, Stationery and Water Cooled Grates
  • Furnace : Membrane tubes, Tangent Tubes, Space Tubes or Refractory wall
  • SuperHeater : Single Stage and Two stage. Counter and Parallel flow type with or without protective screen.
  • Boiler Bank: Water Tube or Fire Tube boiler Bank. Combination Boilers or Combi boilers with water tube furnace and Fire Tube Boiler bank.
  • Water Tube boiler Bank : Cross Flow or Long Flow type.
  • Fire Tube Boiler : Single Pass or Two Pass.
  • Economizer: Single pass or Multi pass with Bare/Fin/Gill tubes.
  • Air Heater: Single or Multi Pass.
  • Units : SI/MKS/FPS available
  • Useful for designing Fire Tube Package Boilers and Waste heat boilers of any range and pressure
  • Oil fired boilers,gas fired boilers and coal other solid fuel fired boilers can be designed
  • Novice as well as expert design engineers for quick and accurate designs.
  • Extensive Fuel and Waste gases database.
  • Wet back or Dry back and 2,3,4 pass Boilers can be designed.
  • Waste heat boilers(Fire Tube) for Chemical/DG set/Process/Metallurgical/Power plants can be designed.
  • Fired/Unfired Hot Water Generators can be designed.
  • Option to include Economiser with Bare/Fin/Gill tubes.
  • MKS/SI/FPS units supported
  • Water Tube Package Boilers up to 150,000 Kg/hr and 170 Kg/cm2 pressure can designed
  • Oil as well as Gas fired Boilers can be designed.
  • Novice as well as expert design engineers for quick and accurate designs.
  • Extensive Fuel database.
  • D-type package boilers
  • Option to include Economizer and Air-heater with Bare/Fin/Gill tubes.
  • MKS/SI/FPS units supported
  • Design a wide variety of Economisers for Fired Boilers, Waste Heat Boilers, HRSGs and for other hot gas sources of Chemical plants.
  • Large database of Waste heat gases and Boiler Exhaust gases is provided.
  • All types of Bare tube, Fin tube and Gill tube Economisers can be designed.
  • Bare tube, Fin tube and Gill tube Economisers can be designed
  • A database of Industrial standard Fins and Gills has been provided so that users can directly select Fin or Gill of thier choice to use in design.
  • MKS/SI/FPS units supported
  • Design SuperHeater for Fired Boilers, Waste Heat Boilers, HRSGs and for other hot gas sources of Chemical plants.
  • Large database of Waste heat gases and Boiler Exhaust gases is provided.
  • All types of Bare tube, Fin tube and Gill tube Superheater can be designed.
  • MKS/SI/FPS units supported
  • Design AirHeater for Fired Boilers, Waste Heat Boilers, HRSGs and for other hot gas sources of Chemical plants.
  • Large database of Waste heat gases and Boiler Exhaust gases is provided.
  • All types of Bare tube, Fin tube and Gill tube Airheatercan be designed.
  • MKS/SI/FPS units supported
RECENT PROJECTS
The following are the some of the FireCAD designed projects ..
Project Description Project Description
Baramati Agro 120 TPH @ 87 kg/cm2 (g), 520°C with 22MW Co-Generation Plant Ruampol Bio-Power Company Ltd., Thailand 250 TPH @ 67 kg/cm2 (g), 500°C -2 x 25 MW Co-Generation Plant
Samruddhi Sugars Ltd. 60 TPH @ 67 kg/cm2 (g), 510°C  with 7MW Co-Generation Plant Baramati Agro Ltd. (Unit-2) 110 TPH @ 87 kg/cm2 (g), 520°C with 22MW Co-Generation Plant
Shri Saikrupa Sugars Ltd. 180 TPH @ 110 kg/cm2 (g), 540°C with 2x20MW Co-Generation Plant Sovereign Industries Ltd. 100 TPH @ 110 kg/cm2 (g), 540°C with 18MW Co-Generation Plant
Jakraya Sugar Ltd. 70 TPH @ 67 kg/cm2 (g), 510°C with 12MW Co-Generation Plant Harsha Sugars Pvt. Ltd. 140 TPH @ 125 Ata, 545°C with 32MW Co-Generation Plant
Shivshakti Sugars Ltd. 85 TPH @ 87 kg/cm2 (g), 515°C with 15MW Co-Generation Plant Soubhagya Lakshmi Sugars Ltd. – Unit 2 100 TPH @ 87 kg/cm2 (g), 520°C with 18MW Co-Generation Plant
Shri Shivsagar Sugar & Agro Products Ltd 50 TPH @ 72 kg/cm2 (g), 500°C with 3MW Inhouse power plant Shivshakti Sugars Ltd. Unit 2 120 TPH @ 87 kg/cm2 (g), 520°C with 22MW Co-Generation Plant
Aryan Sugars Ltd. 60 TPH @ 72.5 kg/cm2 (g), 510°C with 10MW Co-Generation Plant Shree Durga Syntex Pvt. Ltd AFBC- 70 TPH @ 87 kg/cm2 (g), 525°C with 15MW Power Plant
Maharashtra Shetkari  Sugars Ltd. 110 TPH @ 110 kg/cm2 (g), 540°C with 20MW Co-Generation Plant Kibos Sugars & Allied  Industries Ltd. 90 TPH @ 45 kg/cm2 (g), 440°C with 15MW Co-Generation Plant
Soubhagya Lakshmi Sugars Ltd. 100 TPH @ 87 kg/cm2 (g), 515°C with 18MW Co-Generation Plant Hi-Bond Cement(India) Pvt Ltd AFBC Boiler- 49 TPH @ 87 kg/cm2 (g), 520°C with 10MW  Captive Power Plant
Sitaram Maharaj Sakhar Karkhana Ltd 55 TPH @ 72 kg/cm2 (g), 510°C with 10MW Co-Generation Plant Galaxy Sugars 20 TPH @45 kg/cm2 (g), 450°C -2 MW Co-Generation Plant
Udgiri Sugar & Power Ltd. 75 TPH @ 72.5 kg/cm2 (g), 515°C with 14MW Co-Generation Plant Jyothi Sugars 15 TPH @ 45 kg/cm2 (g), 425°C -7 MW Co-Generation Plant
Agrisilos, Panama 15 TPH @ 45 kg/cm2 (g), 450°C with 2MW Co-Generation Plant Eco Farm, Mozambique 20 TPH @ 45 kg/cm2 (g), 450°C -2.5 MW Co-Generation Plant